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GOALS
- Complete mass budget
- Detailed design of bus
- Mass reduction!!
- Working low fidelity prototype of bus + integrated payload [3D printed with wires + fasteners]
- Validation of some bus subassemblies with FEA simulations
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Mass Budget
- [ ] Ensure mass requirement (4.2 kg) is accurate
- [ ] NASA DAS simulations with latest FINCH assembly configuration
- [ ] More accurate assessment of mass of each component, fasteners, wires, etc.
- [ ] Add proper margins
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Detailed Design of Bus
- [ ] Add thicker sections and holes to rails
- [ ] Figure out side panels
- [ ] Where to put solar panels/antenna/cutouts
- [ ] How to mount to rails
- [ ] Add structural support to side panel boards
- [ ] Continue developing
- [ ] Lower battery pack bracket
- [ ] Star tracker bracket
- [ ] Deploy switch mechanisms
- [ ] GNSS antenna housing
- [ ] Add fasteners
- [ ] Figure out connections for all wires
- [ ] Mass properties requirements
- [ ] Reduce mass to be under 4.2 kg with margin
- [ ] Ensure center of gravity is within limits of geometric center
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Prototype
- [ ] Prototype all subassemblies
- [ ] Assemble with fasteners + wires
- [ ] Assemble the subassemblies with payload
- [ ] Document all progress + assembly considerations
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<aside>
FEA Simulations
- [ ] Mounting OBC + PAY boards - do they need more support?
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RISKS
- Exceeding the mass requirement
- Mass reduction efforts
- Topology optimization - Cristhian’s Masters!
- Center of gravity not close enough to geometric center
- Multiple CAD models with different potential configurations
- Unable to fit everything (wires, etc.) within volume allocation
- Prototyping
- Modelling wires in SolidWorks
- Unable to survive launch environment in simulations
- FEA simulations throughout
- Learn best practices
- Difficult to actually assemble